Unmanned Aerial Vehicles
- Unmanned Aerial Vehicles
1. Prerequisites
To get the most of this module, it is recommended that you have knowledge in:
-
Basic Mechanical Physics
- Newton’s laws of motion, especially the third law of action and reaction.
- Concepts of moments and torques.
2. General Motivation
DJI mini pro 5 - a small consumer camera drone. Picture from DJI
Unmanned Aerial Vehicles (UAV) are flying object’s without a pilot and controlled remotely or are autonomous. They are usually referred to as drones. And probably now, when you hear the word drone you are thinking of a small commercial quadcopter people use to take stunning video shots like on the image above? Or maybe you are thinking of drone racing? Or maybe of military drones used more and more frequently in modern war? But, did you know that drones/UAVs are much more than only quadcopters? The first consumer drone entered the market in 2013 - the DJI Phantom 1. In the last decade the drone market got revolutionized and is growing in an incredible pace. More complex mechanics, more stable control and more autonomy. This and the following lectures will give you an overview of different drone types, aerodynamic principles, and what it takes to build and control an UAV.
This module about UAVs aims to give an introduction to aerial robotics and provide an overview over different drone types, their aerodynamical principles and their associated cost and benefits.
Chapter 1 : Introduction to aerodynamic principles
On the image below you see in yellow a flying object - here you can think of it as the profile of a wing. Suppose the wing is moving in the direction of the blue vector. What kind of forces are acting on it? There is of course the gravity coming from the weight of the wing - here in black. The force that makes the wing stay in the air - instead of being restrained to the ground as us humans - is called lift force. But the wing is not simply hovering in the air, it moves in the direction of movement. The force making this possible is the thrust, which is counteracted by the drag. For a wing we call the angle between the direction of movement and the centerline of the wing the angle of attack.
The figure illustrates lift, thrust and drag force. Schema by Bartosz Kosiorek
The three most important forces when it comes to drones are lift, thrust and drag. For simplicity, lift and drag will be explained on a fixed wing aircraft - i.e. an airplane. The next chapter will cover how for different drone types, lift and thrust is generated. But it is important to get a basic grasp of what the forces are now.
1.1 Drag
When an object moves through a fluid there is a resistive force acting in the opposite direction of motion. Often referred to as air resistance, the drag force depends on the air density, the shape of the moving object and quadratically to the speed of the drone. It is always parallel to the flow direction.
To grasp this in more detail, please watch the video below from 0:10 until 10:37 or read the description beneath it:
Understanding Aerodynamic Drag by The Efficient Engineer. Available at: https://www.youtube.com/watch?v=GMmNKUlXXDs
Description of the video
The fluid flowing around an object exerts a force on it. You can split the force in two parts:
- one perpendicular to the flow direction, which is called lift.
- and one in the opposite direction of movement - the drag.
In air, we call these forces aerodynamic forces.
Lift and drag force of an airfoil in laminar flow. Illustration by author.
Here we only focus on the drag force. The drag force is usually an undesirable force - it slows your object down or in other words you need more energy to advance in the fluid and loose in efficiency. Therefore engineers usually try to minimize the drag - if it is a car, a boat or an airplane. The same goes for drones. But what exactly does cause drag? The cause of drag can be decomposed into two effects:
- shear stresses acting tangential to the surface and are caused by frictional forces due to the fluids viscosity. This is the friction drag.
- pressure stresses acting perpendicular to the surface and are caused by how the pressure is distributed around a object. This is the pressure drag or sometimes also called form drag.
The sum of these two effects in the direction of movement is the drag.
Pressure Drag
Pressure distribution of a ball moving through a fluid. Illustration by author.
Pressure drag is the strongest for blunt bodies like a ball. It is caused by a difference in pressure in front and rear of an object. While air in front of the body is compressed and thus pressure increases, the air behind the body becomes separated and turbulent, leading to a region of lower pressure. Pressure drag increases substantially in case of flow separation, which is the case when the fluid’s boundary layer detaches from the body. This causes a recirculating flow, significantly decreasing the pressure behind the body. This is called the separation region. To reduce drag forces, it is desirable to minimize flow separation at all cost. Flow separation can also lead to vortex creation, which can lead to instability and turbulence. Why does flow separation occur to begin with?
Flow separation on rear side of a ball moving through a fluid. Illustration by author.
When the fluid passes over the surface of the sphere it initially accelerates and the pressure decreases in the flow direction. Beyond a certain point the flow then decelerates and the pressure starts increasing. The increase in pressure pushes the fluid backward. But due to the oncoming fluid it cannot travel back, forcing it to detach from the surface, resulting in flow separation. Flow separation occurs at 80° for a smooth sphere in laminar flow. In case of a turbulent flow it can be delayed until 120°, which drastically reduces the drag. This is because the mixing between different flow layers transfers momentum to the fluid, allowing them to sustain a larger pressure difference. That is why for example a golf ball has dimples instead of being completely smooth. The turbulence caused them delays flow separation, reduces drag and hence allows the ball to travel further. Bodies traveling through fluid like plane wings or racing cars are usually designed in a tear-drop shape to minimize flow separation. Flow separation is delayed so much or doesn’t occur at all, that pressure drag is greatly reduced. For these type of objects it’s the shear stresses that contribute most to the total drag force.
Friction Drag
Shear stress over an airfoil caused by flow of fluid. Illustration by author.
Friction drag increases with the viscosity of the fluid and the surface of area aligned with the direction of flow. While turbulence decreases pressure drag by delaying the flow separation, it has the opposite effect on friction drag. Laminar and turbulent boundary layers show very different velocity profiles. Turbulence boundary layers have higher velocity gradients and thus produces larger shear stress. Hence to reduce friction drag, you want to maintain laminar flow for the largest possible distance around the object.
The figure illustrates typical velocity profiles for laminar and turbulent flow along a surface. Schema from Landis (2018). CFD Analysis of RAM Air Flow in an Aircraft Air Conditioning System.
If you would manage to maintain laminar flow over the wings of commercial aircraft, you could reduce the total drag by 10-15%. But this is very hard to achieve and is an open question in research. One idea that was partially successful is the so called hybrid-laminar flow control, where air is suck downwards along the surface of the wing. Another possibility is to reduce the effect of turbulent flow on friction drag. One interesting research aspect there looks at the microstructure of shark skin.
We have seen that the magnitude of friction and pressure drag depends on the surface of a body relative to the direction of flow. An obvious example is flat plat at 90° angle to the direction of flow. The flow separates easily, creating a separation region and the pressure drag is large. In this case friction drag is almost zero, since shear stresses are not aligned with the drag direction. However if you turn the plate by 90° such that the surface is aligned with the direction of flow, we have a very streamlined body and the pressure drag is small. But the friction is now much more significant.
The figure shows the influence of the angle of attack on flow separation for an airfoil. Schema from NASA.
The same logic applies to airfoils, where the angle of attack - i.e. the angle between the centerline of a wing and the direction of flow - has a large influence on the drag force. At high angles of attack (AOA) separation occurs, which significantly increases the drag force. In general it is important to remember that friction drag increases as pressure drag decreases and so these two aspects need to be carefully balanced.
Drag Force Calculation
If you would integrate the pressure stress and wall shear stresses of an object, you would obtain the exact drag force. However those information are almost never available. That is why usually the drag equation is used to represent the total drag force: $$D=C_D\frac{1}{2}\rho A v^2$$
$D$: drag force
$C_D$: drag coefficient, depending on the morphology of the object
$\rho$: fluid density
$A$: wing area
$v$: airspeed
The $C_D$ drag coefficient includes all of the hard to measure parameters such as object geometry or the effect of flow regime. It can be determined experimentally by running wind tunnel experiments or by running numerical simulations. $\rho$ is the fluids density, $v$ the relative velocity of the fluid to the object and usually assumed to be steady and uniform. Finally $A$ is a reference area, that depends on how the drag coefficient is determined. For airfoils it is usually the object’s planform area. For blunt bodies it is usually the projected frontal area.
Conceptual Questions
Question 1: Pressure drag is caused by shear stresses acting along the surface.
Question 2: Does using the most streamlined shape, always result in the lowest drag?
Question 3: Which changes would likely help reduce total aerodynamic drag on a vehicle?
Mathematical Exercise
EXERCISE 1:
A small drone is flying at a constant speed of 15 m/s at sea level. The drone has:
- A frontal area $A=0.2 m^2$
- A drag coefficient $C_D=0.9$
The air density at sea level is $ρ=1.225 kg/m^3$.
Calculate the drag force acting on the plane.
Solutions
Exercise 1:
We use the drag equation:
$$D = C_D \cdot \frac{1}{2} \rho A v^2$$
Substitute the values:
$$D = 0.9 \cdot \frac{1}{2} \cdot 1.225 \cdot 0.2 \cdot (15)^2$$
$$D = 0.9 \cdot 0.6125 \cdot 0.2 \cdot 225$$
$$D = 0.9 \cdot 27.5625 = 24.80625 \, \text{N}$$
Final Answer:
$$ \boxed{D \approx 24.8 \, \text{N}} $$
1.2 Lift
Gravity holds everyone of us on the ground. To stay in the air, the gravitational force must be compensated. The force pointing in the opposite direction of the gravity is called lift force and is always perpendicular to the direction of the airflow. For most drone types the lift force is generated by the morphology of the wing or the propeller. To fly stable in the air, the parallel part of the lift force must equal the gravitational force.
To understand how the lift force is created with a typical airfoil, please watch the video below until 12:10 or read the description beneath it:
Understanding Aerodynamic lift by The Efficient Engineer. Available at: https://youtu.be/E3i_XHlVCeU?si=uvFe0pPcO3qpL0Z3&t=5
Description of the video
Humans have always been fascinated by the possibility to fly. Once thought to be impossible, heavier-than-air flight is only a reality because of the lift generated by aircraft wings. But lift is a complicated topic, and even to this day engineers do not entirely agree on about how it’s created. So what exactly is lift?
Forces on an Airfoil:
Lift and drag force of an airfoil in laminar flow. Illustration by author.
When fluid flows past an object, or an object like the plane wing on the image above moves through a stationary fluid, the fluid exerts a force on the object, which can be split into two components:
- acting in the same direction as the fluid flow, called drag,
- and a component acting perpendicular to the flow direction, called lift.
When talking about lift we’re mostly interested in streamlined bodies like an airfoil, which are designed to produce a lot of lift, but to minimize drag at the same time. Airfoils aren’t just found on airplane wings — they’re used in wind turbines, propellers, and even Formula 1 cars. They come in a huge range of shapes and sizes. One designed for an aircraft wing won’t be optimized for a propellor blade, for example. And a wing designed to fly at supersonic speeds will have a very different profile compared to one designed to fly slower than the speed of sound.
Airfoil Parameters
Chord, camber, trailing and leading edge and the angle of attack presented on an airfoil in laminar flow. Illustration by author.
Airfoil profiles can be defined using a few different parameters. The forward-most edge of the airfoil is called the leading edge, and the trailing edge is at the back of the airfoil. Drawing a straight line between the leading and trailing edges gives us the chord line. The angle between the chord line and the flow direction is called the angle of attack. Drawing a line which is midway between the upper and lower surfaces gives us the mean camber line. Camber describes how curved an airfoil is. We can have positive camber or negative camber, and a symmetrical airfoil has zero camber. Camber and the angle of attack are important parameters that will have a large influence on how much lift an airfoil can generate.
How Lift is Generated
So how does a humble teardrop shape generate enough force to lift heavy aircraft off the ground? As the fluid flows around the airfoil it creates two different types of stress which act on its surface.
- First we have the wall shear stresses. These stresses act tangential to the object’s surface, and are caused by the frictional forces that act on the airfoil because of the fluid’s viscosity.
- Then we have the pressure stresses. They act perpendicular to the object’s surface, and are caused by how pressure is distributed around it.
Lift is the sum of these two stresses in the direction perpendicular to the flow. The only way a fluid can create a force onto an object is through these stresses. For streamlined bodies like airfoils, the shear stresses will mostly be acting in the same direction as the flow. They make a large contribution to the drag force, but won’t contribute a significant amount to the lift force. Thus, we neglect them and say that the lift acting on an airfoil is mainly caused by the way pressure is distributed around it.
Pressure Distribution:
The figure shows the pressure distribution over a typical cambered airfoil. Schema from Chakraborty, Manash (2015). A Computational Study on two horizontally close sequential airfoils to determine conjoined pressure distribution and aerodynamic influences on each other.
You can see a typical pressure distribution on the image above. The pressure is low above the airfoil and high below it, which creates a net force with a large component in the lift direction. Also note that the low pressure on the top surface is larger in magnitude than the high pressure on the bottom surface. So the suction pressure on the top surface is what contributes most to the total lift force, in fact it’s usually around 2/3 of it. We can also see that the majority of the pressure difference is coming from the forward-most part of the airfoil.
In truth there’s nothing particularly special about the shape of an airfoil that allows it to generate lift. Any object that creates an uneven pressure distribution will generate a force in the lift direction, like a flat plate at an angle relative to the flow, for example. Airfoils are just optimized shapes that have been carefully designed to have high lift-to-drag ratios. Without a difference in pressure above and below an object there can be no lift. A symmetrical body like a bullet or a ball does not generate any lift force because there’s no pressure difference around it.
But where does the pressure distribution come from? The answer to this question is complex, and there is still much debate about the best way to explain it in a concise way. We can broadly split the different explanations into two groups - those based on Bernoulli’s Principle and those based on Newton’s third law.
Bernoulli’s Principle:
The figure shows the velocity distribution over a typical cambered airfoil. Schema from Petinrin (2017). Computational Study of Aerodynamic Flow over NACA 4412 Airfoil. British Journal of Applied Science & Technology.
Bernoulli’s Principle relates pressure and velocity of a fluid. As it can be seen on the image above, the leading edge of an airfoil creates a stagnation point where velocity drops to zero. Fluid flowing above that point on the top surface travels faster than the fluid flowing on the bottom surface. After Bernoulli’s Principle, an increase in speed occurs simultaneously with a decrease in pressure. That means the greater increase in velocity on the top surface creates a zone of lower pressure and below the bottom surface a zone of higher pressure.
But what causes the velocity difference? Two explanations are common:
- One explanation is that the geometry of an airfoil causes the flow to be pinched together above the airfoil, but not below it. Because of the conservation of mass, this results in increased velocity above the airfoil.
- A more complete but less intuitive explanation for the difference in velocity is based on the concept of circulation. The flow around an airfoil can be thought of as the superposition of idealized uniform irrotational flow, and circulatory flow. If we impose a condition that the flow above and below the airfoil must be parallel when leaving the trailing edge, we can calculate the exact amount of circulation that must be generated by the airfoil to do this. This is called the Kutta condition. Circulation has the effect of accelerating the flow above the airfoil and delaying the flow below it.
Newtons Third Law:
A second type of explanations are based on Newton’s third law and the momentum exchange. If we look at a wider area we can observe that the effect of an airfoil can be felt far beyond its immediate vicinity. Upstream of the airfoil the flow is being swept upwards, which is called upwash. And downstream the flow is deflected downwards, which is called downwash. A very large volume of air is being displaced by the airfoil. Newton’s third law tells us that for every action there is an equal and opposite reaction. The airfoil must be imparting a force on the air to create the downwash, and so based on Newton’s third law, there must be a corresponding reaction force acting on the airfoil. In other words an airfoil generates lift by turning more incoming air downwards than upwards.
In summary, a lift force acts on an airfoil because of the pressure distribution around it. The exact cause of this pressure distribution is complex, and can be explained in several different ways, which approach the problem from different angles. Explanations based on Bernoulli’s Principle and on Newton’s Third Law provide valuable insight into how lift is generated, although both approaches have limitations. Nevertheless, these explanations are useful and can lead to a more intuitive understanding of lift.
Stall and Angle of Attack
We can easily imagine for example that increasing the camber or the angle of attack of an airfoil will allow it to deflect a larger amount of fluid downwards, and so will increase the lift force. However beyond a critical angle of attack, we can observe a sudden decrease in the lift force and increase in the drag force. At this angle of attack the boundary layer is no longer able to remain attached to the airfoil and it detaches from the surface creating a wake behind it which affects the pressure distribution around the airfoil, significantly reducing lift and increasing drag. Flow separation is explained in more detail in the section about aerodynamical drag. The sudden reduction in lift is called stalling, and it can be very dangerous for aircraft.
Effect of camber and angle of attack on lift coefficient of an airfoil. Schema from AeroToolbox.
Different airfoil shapes can have drastically different lift characteristics. For example if an airfoil is symmetrical, and so has zero camber, the lift force will be zero for zero angle of attack - as for any symmetrical body. Aerobatic aircraft usually use symmetrical airfoils since they allow planes to fly upside down more easily. Lift is then solely generated by adjusting the angle of attack.
Control Surfaces
Illustration of a trailing edge flap for an airfoil. Original image from Wikimedia.
Airbus A310-300 with leading edge slats and trailing edge flaps. Wikimedia.
Modern aircraft wings are equipped with control surfaces - flaps and slats - which allow the shape of the airfoil to be adjusted and optimized for the different phases of flight through mechanical actuation. During take-off for example you want high lift. Extending the flaps increases the camber of the wing, which increases lift, and so flaps are extended during take-off. But the extra lift comes at the expense of increased drag, and so the flaps are retracted when cruising, since high lift is no longer needed and drag should be minimized to improve fuel consumption.
Lift Force Calculation
In practice the lift force is often calculated using an empirical formula similar to the one used for drag. It models the most important relationships - linear to surface area and quadratic to velocity - and combines the rest of the hard to explain values into $C_L$, the lift coefficient.
$$L=C_L\frac{1}{2}\rho Sv^2$$
$L$: lift force
$C_L$: lift coefficient, depending on the morphology of the object
$\rho$: air density
$S$: wing area
$v$: airspeed
Conceptual Questions on Lift
Question 1: Lift is primarily generated due to the pressure difference between the upper and lower surfaces of a body.
Question 2: Which of the following factors contribute to generating lift on a wing or airfoil? (Select all that apply)
Question 3: Flow separation on the upper surface of an airfoil usually leads to:
Mathematical Questions
EXERCISE 1:
Imagine a Boeing-777 is flying at an altitude of $500 m$ with a speed of $400 km/h$. The total weight of the airplane is $250 t$ and the wing area is $427 m²$.
Remark:
The image below shows the density of air with respect to the altitude.
Change of air density with altitude. Schema from Sabrije Osmanaj.
Question 1: What is the lift coefficient of the airplane at 500m, supposed it flies straight?
Question 2: How much faster must the airplane fly at 10,000 m to maintain level flight (same lift force)?
Question 3: How much does the drag increase when flying at 10,000 m?
Solutions
Question 1:
To achieve a level-flight, the lift force must equal the gravitational force. We use the lift equation to calculate it:
$$L = C_L \cdot \frac{1}{2} \rho A v^2$$
Reformulate and setting $L=F_G=m g$:
$$C_L = \frac{2mg}{\rho A v^2}$$
Substitute the values, using $\rho = 1.2 kg/m^3$:
$$C_L = \frac{2\cdot 250 \cdot 10^3 \cdot 9.81}{1.2 \cdot 427 \cdot (400\cdot \frac{1000}{3600})^2}=0.775$$
Final Answer:
$$ \boxed{C_L \approx 0.78} $$
Question 2:
The air density at 10km altitude decreases to approximately $0.4 kg/m^3$. This loss in density must be compensated by a higher flight velocity.
We solve the lift equation for the velocity:
$$v=\sqrt{\frac{2L}{C_L\rho A}}$$
Substitute the values using the lift coefficient found in the previous question:
$$v=\sqrt{\frac{2\cdot 250 \cdot 10^3 \cdot 9.81}{0.78\cdot 0.4 \cdot 427}}=192.45 m/s$$
$$v=692.82 km/h$$
Hence the airplane must fly approximately 1.73 times faster at a speed of 693 km/h.
Question 3:
The drag force and the lift force have the same relationship with respect to air density and velocity:
Therefore, even though the airplane flies nearly twice as fast at higher altitudes, the drag force does not increase. This is because the decrease in air density offsets the increase in speed. As a result, fuel consumption per hour remains roughly the same — or may in reality even decrease — despite the higher speed. Consequently, flying at high altitude not only saves time but can also improve fuel efficiency over a given distance.
1.3 Thrust
Thrust is the mechanical force that propels an flying object forward. There are different ways of generating thrust, here we will only cover the most frequently used in aerial robotics which are propellers.
How Propellers generate Thrust
The figure shows designations of a propeller on a De Havilland Canada DHC-1 Chipmunk. Original photo from wikimedia.
Spinning propellers are like spinning wings - an airfoil in rotation. They are usually composed of two wings, called blades, attached to a central rotating nose - the propeller hub. Like an airfoil, the blade of a propeller has a cambered cross-section, with a rounded leading edge and a flatter trailing edge. It is fixed at the hub with a certain angle called blade angle. The air on the curved front surface moves faster than the one on the rear surface, creating as explained before a region of low pressure in front and region of high pressure in the back of the propeller. This forward force called thrust propels the aircraft forward. Another way to reason about this is with Newton’s third law of motion: a spinning propeller accelerates the air backwards and as a equal opposite reaction pushes the plane forward.
The design of the blades - their curvature, camber, pitch angle, and even the number of blades - determines how efficiently they can deflect air and therefore how much thrust they generate.
Factors Influencing Thrust
Propeller Pitch:
The figure illustrates a high and low pitch propeller. Schema from boatingbasicsonline.com.
The propeller pitch is the theoretical distance a propeller would move through the air per single revolution of the engine. This is similar to how a screw travels through wood. The higher the pitch, the more distance the propeller covers in one turn. The pitch is changed with the angle the propeller blade is attached to the hub. Low pitch propellers “bite” less air per turn, decrease the angle of attack which allows the engine to spin them faster. This is desirable for take-off but inefficient at cruise.
Modern aircraft often use variable pitch propellers allowing pilots to adjust the pitch in different flight regimes. This allows optimal thrust generation while fixed pitch propeller compromise between performance at different speed.
Angle of Attack:
The Angle of Attack for a propeller, similar to the one of a wing, is the angle between the chord line of the blade and the direction of movement of the air. However for a propeller the direction of movement of the air is less trivial than for a wing. It consists of two components:
- The vertical speed caused by the rotation of the propeller.
- The horizontal airspeed caused by the forward movement of the plane.
The relative airflow relevant for the thrust generation is the combination of those two components.
The figure illustrates the angle of attack on a propeller. Schematic from learntoflyblog.com.
Rotation Speed and Aircraft Speed and Propeller Diameter:
An increase in propeller RPM increases the vertical speed, which in turn causes an increase in the angle of attack. Conversely, if aircraft forward speed increases, the angle of attack is decreased. At very high airspeeds there, compressibility effects can occur, which drastically drops propeller efficiency. Additionally, higher propeller speeds generate more noise, which is why you usually prefer larger propeller blades rotating at lower speeds. A useful metric for analyzing propeller performance is the advance ratio, defined as: $$J=\frac{V}{nD}$$ where $V$ is the true airspeed (m/s), $n$ is the propeller speed (rev/s) and $D$ is the propeller diameter (m). A higher advance ratio indicates that the aircraft is moving forward faster relative to the speed of the propeller.
The figure below illustrates propeller efficiency as a function of advance ratio for various blade pitch settings. What do you observe?
The figure illustrates propeller efficiency for different blade pitches against advance ratio. Schema by EPI inc.
For each propeller pitch, there is a distinct optimal advance ratio at which maximum efficiency occurs. Typically, propellers are designed to achieve peak efficiency near the cruise advance ratio, since cruise is where the aircraft spends most of its time.
At low advance ratios ($J \rightarrow 0$), efficiency is low. This corresponds to conditions where the aircraft speed is low and the propeller speed is high — such as during takeoff. In this regime the angle of attack is very high and causes a large area of the propeller blade to stall, increasing drag and hence decreasing efficiency.
At the opposite end, when the advance ratio is high, the aircraft is moving fast while the propeller rotates relatively slowly. This causes the angle of attack to decrease up to a point where it becomes negative and the propeller might produce negative thrust. This drastically decreases efficiency.
A final observation from the figure is that higher blade pitches reach their maximum efficiency at higher advance ratios. This observation supports the use of variable-pitch propellers, which adjust the blade pitch during flight to maintain high efficiency across a wide range of operating conditions.
Blade Twist and Area:
Unlike a wing, a propeller blade does not move at a uniform speed along it’s span. The tip of a blade travels faster than the root. Since the force produced by a blade is quadratically proportional to the speed, the force produced along the length of a blade would vary substantially. The larger the blades, the greater that difference. Blade twist compensates for the speed difference. So what exactly happens?
The root of the blade is fixed with an angle in order to have a big angle of attack, while the tip is almost flat. This allows a more equal distribution of the force, allowing the entire length of the blade to contribute equally to the total thrust vector.
The figure illustrates propeller blade twist in combination with area change. You can see how the pitch and area is the highest at the hub and the lowest at the tip. This balances the difference in velocity from hub to the tip to produce a constant force along the entire span. Schema from Pilot's Handbook of Aeronautical Knowledge, page 7-5.
Another way, often used in combination with blade twist, to counter the difference in speed between the root and the tip is to adapt the area of the blade. In the section about lift generation we concluded the force generated is linearly proportional to the area of the blade. Hence by gradually decreasing the surface area along the length of a blade, relatively increases the thrust generated at the root compared to the tip.
Number of blades:
The majority of propellers used in UAVs have two blades, because they are more efficient. However more blades can be chosen to achieve more thrust in a small area. Each blade increases the volume of accelerated air per turn, but also increases drag which in total makes efficiency drop.
More advanced architectures include variable pitch propellers or contra-rotating propellers. The type of propeller must therefore be carefully chosen to balance thrust generation against drag and stability.
In summary, propeller thrust is generated through aerodynamic principles similar to those of wings, with rotating blades acting as airfoils to create a pressure difference and accelerate air backwards. Thrust output and efficiency depend on several interacting factors — including blade pitch, angle of attack, rotation speed, and aircraft velocity — all of which determine how effectively the propeller can convert engine power into forward motion. Blade twist and surface area modifications ensure a more uniform thrust distribution along the blade span, while the number of blades represents a tradeoff between thrust capability and aerodynamic efficiency. Variable-pitch systems enhance adaptability, allowing modern aircraft to maintain optimal thrust across diverse operating conditions.
While propellers are commonly used in smaller aircraft and UAVs due to their efficiency at lower speeds and altitudes, other forms of thrust generation also exist. Jet engines, for example, dominate in commercial and high-speed aviation, where their superior performance at high speeds and altitudes makes them more suitable than propellers. This module will not further explain these.
Conceptual Questions on Thrust
Question 1: Thrust using a propeller is generated because the blades create a pressure difference between the front and rear of the propeller.
Question 2: Which of the following is true about the relationship between propeller rotation speed and thrust generation? (Select all that apply)
Question 3: What is the primary purpose of a variable-pitch propeller?
1.4 Conditions to fly
With drag, lift, thrust and gravity as basic forces, we can already understand the conditions for an aircraft to fly.
Watch the following video to see how the magnitude of these forces are changing during take-off of an airplane.
4 Forces on Aircraft during the Take-off. Available at: https://www.youtube.com/watch?v=BxOeuovzT88
Additional Resources
Credits:
This course page was created by Lisa Romana Schneider, MSc in Robotics at EPFL, and funded by IEEE RAS and EPFL.
Additional Resources:
Raymer, D. P. (1992). Aircraft design: A conceptual approach (2. ed). American Institute of Aeronautics and Astronautics.